1982 240 brake bleed procedure

Discussion in 'Volvo 240' started by Michael Mendis, Oct 19, 2003.

  1. I just replaced the caliper on my 82 turbo 240 volvo, and was wondering the
    proper procedure for bleeding the brakes. I noticed that the caliper has
    either 2 or 3 bleeder valves on it. This was the front driver. Also
    have many bleed screws do I have on the whole car?

    thanks
    mike
     
    Michael Mendis, Oct 19, 2003
    #1
  2. Michael Mendis

    James Sweet Guest

    Calipers should really be replaced in pairs. I bleed them one at a time,
    starting with the lower bleed nipples and moving towards the top, seems to
    work fine.
     
    James Sweet, Oct 19, 2003
    #2
  3. Michael Mendis

    Alex Zepeda Guest

    8 bleeders (3 on each front, 1 on each rear caliper).

    Bleed them in this order:

    Left rear
    Left front (top)
    Right front (top)
    Right rear
    Right front (both lower)
    Left front (both lower)

    If you had a newer 240 with ABS you'd follow this order:

    Left rear
    Right rear
    Left front
    Right front

    - alex

    '85 244 Turbo
     
    Alex Zepeda, Oct 19, 2003
    #3
  4. Better be aware of this! I had a licensed tech replace both front
    calipers on a 1987 240, he tried pumping brakes then later opening the
    bleeders because he had no one helping him till eventually I guess the
    master cylinder gave up working, even though was working fine before.
    while that was happening the porportioning valve was flipped and
    bleeding was very difficult. The car was still not working properly when
    the new master was installed by another more experienced mechanic. He
    did some more tests like cutting off brake fluid to calipers (one at a
    time) found that I had been sold a defective caliper. so after a week I
    received my car back with about 85% brake efficiency. What does that
    mean, basically a job I thought would be only $200.00 CDN grew to about
    $800.00 CDN as more lines were subsequently broken( have you considered
    what all lines would set you back) flex hoses (4) for the front around
    $135.00 plus GST and PST then 4 brake pipes (I do not advise trying to
    make up your own the shapes as they are hard to simulate) so cost was
    about $120.00 CDN (having said all that I recommend not doing the
    typical pumping brake pedal and opening bleeders rather use a bleeding
    kit, I truly feel you might avoid some unnecessary added expense. Hey I
    would be very curious knowing how everything turns out for you. Remember
    this: the climate changes here in Toronto Canada takes its toll on all
    underbelly components. You may get lucky if your climate is dry and
    warm and you drive on salt free roads.

    Please let me know!

    Dan
     
    Dan Harrington, Oct 19, 2003
    #4
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