1990 Volvo 740 Brake Hoses

Discussion in 'Volvo 740' started by JC, Jun 25, 2004.

  1. JC

    JC Guest

    Today I took the old girl into my local Foreign Car shop to have my
    brakes looked at due to the fact that the pedal is getting "soft"
    After a couple fo hours the lead tech told me that the problem was
    with my original brake hoses and that they needed to be replaced both
    front and back. He went on to say that if they are not replaced the
    constant binding on the front especially will cause the roters to
    overheat and warp. He did say that the calipers and pads appear to be
    in good shape and should not need replacing.
    I thought that since it was only the hoses that needed replaced I was
    looking at a relatively inexpensive fix. Imagine my surprise when he
    gave me an estimate of 541.00(USD)!! This price only included rubber
    hoses and not the improved steel (TDI?) ones
    My questions to the group is this a fairly easy job for someone like
    me who knows very little about car maintenance? Is this a normal price
    to have the job done professionally? Finally is there a good place on
    the web that I could purchase the hoses and just have them install
    them?
    Sorry for the length I just wanted to consult with the group before I
    let myself get taken.
    Thanks
     
    JC, Jun 25, 2004
    #1
  2. JC

    Rusty Guest

    Rusty, Jun 25, 2004
    #2
  3. JC

    Randy G. Guest

    Replacing the old lines is not terribly hard if you have a place to
    work with room and lighting. You will need a set of flare nut
    wrenches- these aren't cheap, but still a LOT less than the price you
    were quoted. On some older cars the hoses can become corroded into the
    calipers or wheel cylinders and become very difficult to remove. I
    have sheared off a few trying. Since this car is only 14 years old it
    shouldn't be a problem unless you live near a large body of salt
    water.

    Thee is a lot of talk about the stainless lines. We have discussed
    this on a few BMW groups. Numerous reports about them giving a better
    feel are available, but this is usually after replacing old rubber
    lines. I replaced the front rubber lines on my motorcycle (dual discs)
    with original rubber and could feel the difference. Replacing old
    lines with ANYTHING new can make a difference.

    If you want to pay the extra $$ and can find the DOT approved lines
    then sure. The problem is with some of the stainless lines that the
    swaged ends originally came from racing applications where they were
    replaced on a regular basis (once a season or so). The stiffness of
    the lines tends to cause excess stress at the ends and they can
    fatigue and rupture. The stainless lines are good in close quarters
    where the outer sheath can keep the lines from wearing through from
    friction. Unless you have a high performance set up or regularly drive
    quite hard where brake heat and fade is a problem, then I don't see
    the need. This is not necessarily the case if they are DOT approved,
    but the general recommendation is that unless you are racing the
    rubber lines are sufficient (and by general, I mean most any motor
    vehicle application). Still, they do look cool! And if the original
    lines only lasted that long, then I would be looking for an
    alternative source as well.

    Try this- get a micrometer and check the diameter of one of the rubber
    lines in the middle of its span. Then have someone stand on the brake
    pedal (motor on so as to get good brake action) and check the diameter
    again. This will usually give you a good idea if the lines have lost
    their ability to retain and transmit the pressure. SOme lines get so
    bad that you can feel them expand by just holding your hand on them
    during the above test.

    Old, soft lines should not cause the pads to stay in contact with the
    rotors, UNLESS they are decaying inside and sending particles into the
    master cylinder and the calipers. Brake pads not releasing fully from
    the rotor can be caused by:

    1) dirty calipers with lots of crud and rust on the sliding surfaces
    not allowing the caliper to move (if so designed) or the pad to stick
    and not return. COuld even be a small stone stuck in there.
    2) Dirt, rust, or other contaminants in the caliper causing the piston
    to stick in its bore.
    3) Dirt in the ports in the master cylinder not allowing the fluid to
    return through it.
    4) insufficient play in the brake pedal or weak pedal return spring
    (or weak spring be in the vac assist) causing it to press on the
    master cylinder not allowing the return port to be clear of the MC
    piston.
    5) A driver who rests their foot on the brake pedal.
    6) bad seals in the caliper or master cylinder
    7) all of the above.
    8) some of the above
    9) some other stuff

    FCP has the rubber lines for around $25-42 and the stainless for
    $60-100 depending on the car. Hell! That makes the labor to replace 3
    or 5 lines around $340 to $480. I think there are ten folks here who
    would do it for half that, just for fun! I knew some guys who would do
    it for a six pack!!

    Just my metric $.02 worth.

    __ __
    Randy & \ \/ /alerie's
    \__/olvo
    '93 960 Estate
     
    Randy G., Jun 25, 2004
    #3
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