1992 940 turbo wont start -Air intake hose problem?

Discussion in 'Volvo 940' started by TomR, Feb 10, 2006.

  1. TomR

    TomR Guest

    My 1992 940 turbo wont start after some minor maintenance. While
    working on my 940 I noticed the bottom of my air supply hose was kind
    of thin and creased along the bottom. I could not see if there was a
    hole in it or not. This is the hose that goes from the air cleaner
    box, through the AMM and connects to the what I believe is the
    wastegate. I didnt have a hose to replace it so I taped it up the best
    I could. After finishing this, my car will not start. I've tried
    cleaning and reconnecting the electrical connection that plugs into the
    AMM and the other one near it but this hasn't helped.

    Any ideas what could have gone wrong here?

    Thanks,
    Tom
     
    TomR, Feb 10, 2006
    #1
  2. TomR

    James Sweet Guest


    The wastegate is on the exhaust pipe side of the turbo, the hose you're
    describing sounds like the one that goes to the intercooler which is a
    large radiator looking thing. Are you sure you hooked all the hoses back
    up where they went?
     
    James Sweet, Feb 10, 2006
    #2
  3. TomR

    tom.dave Guest

    The hose you're speaking of is the intake hose to the turbo. Its common
    for it to turn to mush at the spot around where the smaller hose from
    the oil separator connects to it. Taping it up should not affect
    starting so its got to be something else. Does it crank? Are you sure
    its back on correct and securely? If you didn't put it back on right
    and have a big vacuum leak it could prevent it from starting.

    Dave
     
    tom.dave, Feb 10, 2006
    #3
  4. TomR

    TomR Guest

    It is the intake hose to the turbo. After closer inspection I found a
    tear in the hose where the other line (oil seperator?) goes in. I
    taped everything up and made sure it's all connected properly. I never
    took it off. I did take the vacuum line that goes from the turbo to
    the intake manifold off and try to replace it. I couldnt find another
    so I put it back on. It's worn but seems to be ok otherwise. The
    engine does crank and runs very rough or not at all.

    Thanks for the input. Any other ideas?
     
    TomR, Feb 11, 2006
    #4
  5. Hmm... it would help to know if the problem is spark or fuel. Can you spray
    a blast of starting fluid in the air cleaner and see if the engine goes
    "vroom?"

    Mike
     
    Michael Pardee, Feb 12, 2006
    #5
  6. TomR

    TomR Guest

    Mike -
    That sounds like a good idea. Especially since I don't know what else
    to do! The air intake system looks pretty tight. Do you think I
    should remove the top of the air cleaner and just fire away with the
    starting fluid or is there a better place to spray it. Perhaps
    disconnect the air inlet from the AMM maybe? I'll let you know if it
    works after I get some starting fluid.
    Thanks for the input.
    Tom
     
    TomR, Feb 12, 2006
    #6
  7. I usually lift the top of the air cleaner and spray a few second's worth
    onto the filter, then close it back up.

    Mike
     
    Michael Pardee, Feb 12, 2006
    #7
  8. TomR

    TomR Guest

    Tried the starter fluid but it was no help. Disconnected the AMM
    connection and engine still would not start. Checked and I do have a
    spark and the plugs are wet.

    Took the throttle body intake hose off and engine started but ran
    lousy. Not sure if this was such a good idea but while the engine was
    running I disconnected the AMM connector and the engine died instantly.

    Any idea how to diagnose the AMM to see if it is good or not? Could the
    idle control valve, a vacuum leak or the o2 sensor cause this?
    Thanks for the help.
     
    TomR, Feb 13, 2006
    #8
  9. TomR

    TomR Guest

    Not sure what I did but it's running now. Poked, prodded, and checked
    a lot of different things and the car runs fine now. Cleaning the AMM
    may have helped the most. When I took it off and looked inside,
    something fell out. It looked like a small piece of wire so I thought
    the element had broken and that was the cause of the engine not
    starting. Turns out it was a very small twig. It got inside the AMM
    somehow and perhaps was resting on the wire element inside. ........I
    don't know but the engine runs fine now.
     
    TomR, Feb 14, 2006
    #9
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