740 ignition switch removal - the easy way

Discussion in 'Volvo 740' started by Jamie, May 26, 2006.

  1. Jamie

    Jamie Guest

    For those of you who have done this a few times, you may have found a
    way that works for you. For those of you who have yet to replace this
    switch - this may save you a little blood, sweat and tears.


    Tools:
    Flat-tip screwdriver, standard length
    Flat-tip screw driver insert tip (hex shaped, about an inch long,
    commonly found on ratchet screw drivers where you can use many types of
    tips interchangeably)
    Phillips screwdriver
    Telescoping antenna magnet (commonly used to pick up dropped metal
    parts) I HIGHLY urge you to have this!
    Large ice chest or long flat bench to lay on.
    Padding for the bench like a blanket or foam padding.
    Pillow or padding as a head rest
    Flashlight

    Disconnect the negative battery cable.

    1-) Remove the plastic cover beneath the dash, over the brake and
    accelerator; note the white plastic slides this mounts in.

    2-) Unscrew the radio amplifier unit and set aside (don't unwire it,
    just move it aside to gain clearance.

    3-) Place a large ice chest (cooler), or picnic table bench at an
    angle, butted against the open, driver side door jamb. This will be a
    "table" for you to lay on instead of sitting in the seat, or having to
    lay on your back on the car floor. To access this switch you need to be
    on your back facing upwards and comfortable.

    I used a foam egg-crate from my bed, laid on top of an ice chest, with
    a pillow on the driver's side floor. Once I was positioned correctly
    and comfortable, I could do the job patiently and carefully.

    4-) Using only the flat-head insert (about 1 inch long), unscrew the
    lower screw (left side) on the switch with your fingers.

    5-) Using a flashlight to see, unscrew the upper screw with a standard
    screwdriver. Remove the switch.

    Installing a new switch:

    6-) Place the new switch on the ignition - it can only slide on one
    way.

    7-) Insert the lower screw and snug it with the hand-held flat-tip
    insert using your hand only.

    :cool: Using the telescoping antenna magnet tool, put the upper screw on
    the magnet and use the magnet tool to insert the upper screw in its
    hole and gently turn it as many times as you can. Carefully use a
    standard flat-tip screwdriver to snug it into place.

    9-) Sit in the driver's seat and with the left hand hold the switch
    into place while turning the ignition key back and forth with the right
    hand. This is to firmly seat the switch. Don't let go of the switch.
    Holding the switch, lay back into position and tighten both screws.

    10-) Reinstall the radio amplifier

    11-) Reinstall the plastic cover, noting the slide mounts.

    12-) Reconnect the negative battery cable

    The key things here are the magnet, the small flat-tip insert, and the
    flat bench to lay on comfortably.

    Good luck!
     
    Jamie, May 26, 2006
    #1
  2. Jamie

    sq1euo Guest


    hmmm...I've done this many,many times. I need 2 minutes to do it,..and one
    litlle screwdriver. I've put out the indicators (km/h, RPM etc.) and screw
    the switch and discoonnect it, put the new switch srew by the little
    screwdriver,..put in the clocks and this is the end.

    Good luck!
     
    sq1euo, May 26, 2006
    #2
  3. Jamie

    Jamie Guest

    Once you've done it once or twice it becomes easy. My first time I
    screamed and cursed like a school boy as I was scraping my hands and
    not being able to access two little screws that were "right there" -
    but I couldn't get to them. All the while twisted and contorted in
    pain.
     
    Jamie, May 26, 2006
    #3
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