740 Turbo Exhaust Leak

Discussion in 'Volvo 740' started by red, Sep 15, 2003.

  1. red

    red Guest

    My 1986 740 Turbo has an exhaust leak where the manifold connects to
    the engine block below the 2nd cylinder from the firewall. On Trips
    of at least 100 miles the heat from the leak burns the ignition wire
    and causes the lost of this cylinder.

    My question: has anyone had this experience and if so how expensive
    and extensive is fix?

    Car has 95M miles and turbo was replaced at 90M.
     
    red, Sep 15, 2003
    #1
  2. red

    James Sweet Guest

    If none of the bolts are stripped it can be fixed in a couple hours, you
    have to replace all four gaskets though, the hardest part is usually getting
    the oil feed line off the turbo so you can pull the whole assembly off the
    head.
     
    James Sweet, Sep 16, 2003
    #2
  3. red

    Mike F Guest

    Broken studs are more the rule than the exception. Heat all the nuts (3
    front pipe, 8 cylinder head) cherry red before removal. If you break a
    stud it will really slow you down!

    The worst part seems to be that either they used low quality gaskets
    when they changed your turbo, or they broke one of the studs on that
    cylinder and just ignored it.
     
    Mike F, Sep 16, 2003
    #3
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