745 TD servo brake vacuum hose t-pipe cap?

Discussion in 'General Motoring' started by franz47, Mar 31, 2008.

  1. franz47

    franz47 Guest

    After waking up my 1989 745TD after winter break I noticed that the servo
    support of the brake did not work at all. I had noticed during the last winters
    that during cold weather that the vacuum took some time to build up compared to
    summer temperatures, I was afraid it was the vacuum pump. I checked the vacuum
    hoses now and noticed a t-pipe between vacuum pump and servo brake unit. On the
    third outlet pipe was a rubber cap with a hole in it. Vacuum could be felt when
    putting a finger on it. So the vacuum could not build up with the hole passing
    air in. On my VADIS DVD I found the t-pipe but not the cap. I went to a Volvo
    repair shop, same there despite newer program. The spare part seller was really
    nice, went up one floor and retrieved the repair manuals on paper for that car,
    no cap on the images there either but it became clear that the whole T-pipe is
    there for attaching a manometer to measure pressure leaks in the system. So
    under normal operation this tube should be closed. I suggested that we might ask
    an older mechanic in the repair hall - "there is no older guy out there" and
    "our Volvo mechanic barely sees such a car once or twice a year" so there was no
    possibility to check that way. The spare part person offered to close the hole
    in the cap with a little plastic nipple filled with instant glue. I put it back,
    servo brake works again. So my question: Does anybody know which kind of cap is
    there, what is in the hole of the cap originally (apparently something had
    fallen out of the hole in the rubber cap)? Maybe it´s best to replace the t-pipe
    by a straight pipe?

    Viktor
    The e-mail in the header is never read
    personal e-mail vikwei at gmx dot at
     
    franz47, Mar 31, 2008
    #1
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