'84 240 tach

Discussion in 'Volvo 240' started by tom callaway, Aug 8, 2007.

  1. tom callaway

    tom callaway Guest

    I just installed a large tach (that I bought cheap on ebay) into the
    cluster on my 84 245. It works, but the needle only gets up to zero when
    it's actually running at about 1200-1500 rpm. Is there any calibration
    available on this tach? Is it possible to pull the needle off and
    replace it in a different position?

    Thanks
    Tom
     
    tom callaway, Aug 8, 2007
    #1
  2. tom callaway

    c.fiedler Guest

    Tom,

    Tachs are made differently for 4, 6 and 8-cylinder cars. I suggest you
    hit the mfr's website and determine whether yours is user adjustable.
    Otherwise, an instrument repair shop should be able to help you.
     
    c.fiedler, Aug 8, 2007
    #2
  3. tom callaway

    tom callaway Guest

    I should have been more clear.

    My car is a 1984 Volvo 245 non-turbo which came from the factory with
    the large clock installed in the cluster instead of a tachometer. The
    tach came out of a 1984 Volvo 240 turbo. Both are 4 cylinder 1984 Volvo
    240's.

    When the car is not running, the tach needle registers well below the
    zero mark on the scale. When it's idling, the tach needle moves up to
    just below the zero mark. When I rev the engine, the needle moves up
    apropiately

    I haven't yet checked it against my dwell/tach meter to see exactly how
    much it's off, but it seems to be zeroing problem. Do you know if the
    needle is splined or press-fit on it's shaft? If so, I should be able to
    pull the needle off and re-install it in the zero postition with the car
    not running. Perhaps when the tach was removed from it's original car,
    the needle came off and was put back on in the wrong position.

    I just thought someone on here might know. I don't want to pull it out
    of the instrument cluster and break it trying to find out.
     
    tom callaway, Aug 8, 2007
    #3
  4. tom callaway

    c.fiedler Guest

    Were it *my* instrument, I would remove it from the cluster and trudge
    off to an instrument shop. But that's me. Perhaps you're more
    adventurous.
     
    c.fiedler, Aug 9, 2007
    #4
  5. tom callaway

    tom callaway Guest

    Well, since it's *my* instrument (I paid a less than 12 bucks for it)
    and the nearest instrument shop is at least 110 miles away from my
    humble home in southeastern Oklahoma, I think I may just make the "okie
    choice" and try to fix it, or live with it. I suppose if I break the
    needle off I can JB Weld a toothpick on there pointing toward the zero.
    If I do that, I promise to paint the toothpick orange.

    Thanks,
    Tom
     
    tom callaway, Aug 9, 2007
    #5
  6. tom callaway

    c.fiedler Guest

    Before you do that, might I suggest you inquire of maybe IPD,
    www.ipdusa.com as to what might be the issue. I would hate to see you
    bugger up the instrument only to find there's a simple solution. Their
    guys are pretty smart.

    OTOH, ya got twelve bucks in the sucker so what the...
     
    c.fiedler, Aug 9, 2007
    #6
  7. First, verify where the needle sits when the car is off. If the needle sits
    on zero until the switch is turned on the problem is electrical rather than
    mechanical. There are likely to be two electrical adjustments: one for zero
    set and one for calibration. They are almost certainly not marked like that.
    You can try adjusting either adjustment (assuming you don't see more than
    two) by carefully marking or noting the exact position of the adjustment and
    turning it one way and the other. If that didn't have the desired effect set
    it back to the original setting and repeat with the other.

    Most needles are press fit onto the shaft. I haven't seen one that was
    cemented on, but some are so tight it can make you wonder. Getting it off
    takes care and a bit of patience (unless you have the slick tool) with a
    pair of blades on each side and even prying pressure. You can try using your
    fingernails in a pinching fashion but they are usually pretty tight for
    that. Putting it back on is easier - press it on gently and verify the
    needle is zeroed, then push with your fingertip to seat it. Never tap on the
    needle to seat it as the other end is typically in a garnet jewel that can
    be broken by impact.

    For smaller adjustments, look just under the face at the top of the meter
    movement. The upper spring is normally fastened to a moveable plate with a
    tab bent so the plate can be rotated to zero the meter. It doesn't have a
    lot of range so I doubt it will fix your basic problem. Makes me wonder how
    it ended up so far off, though.

    Mike
     
    Michael Pardee, Aug 9, 2007
    #7
  8. tom callaway

    tom callaway Guest

    That's the way I figured it. I just remembered that Dave Barton's
    website offers those white-faced gauge dials, so I went there and found
    very detailed instructions on how to get the needle off and back on. I
    think I'll just pull it back out, zero the needle and see how it
    compares to the dwell/tach. Since this car is NA and has 24 years and
    240,000 miles on it, I doubt I'll be going anywhere near the redline
    even when passing all the oilfield trucks that clog up the mountain
    roads around here. But the clock was broken anyway so it was worth a shot.

    Thanks (and thanks to Dave Barton)
    Tom
     
    tom callaway, Aug 9, 2007
    #8
  9. tom callaway

    tom callaway Guest

    Thanks, Mike. I'll pull it back out and see what I can do with it. Great
    information there. Just what I was looking for.

    Tom
     
    tom callaway, Aug 9, 2007
    #9
  10. @ Michael:

    You seem to know a lot about these instruments: Do you (or anyone else) know
    if Volvo provides a tach for a 240 with a DIESEL engine?
    I have a tach in my instrument now, but it is not functional because it came
    from a non-diesel car.
     
    Jakob Griffel, Aug 9, 2007
    #10
  11. Sorry - my knowledge doesn't come from Volvo tachs as such but from being
    enlisted for a while to help in an aviation instrument shop back when I was
    an avionics tech.

    Any diesel guys know about this?

    Mike
     
    Michael Pardee, Aug 9, 2007
    #11
  12. tom callaway

    Roadie Guest

    This may or may not be of any help. In 1984 I outfitted a new 240D
    with a full set of VDO gauges and considered adding a tach. At the
    time VDO made a tach for the 240d. Whether they do now is unknown.
    Consider calling VDO.
     
    Roadie, Aug 9, 2007
    #12
  13. tom callaway

    tom callaway Guest

    I just pulled the tach out and gently pulled on the needle hub. The
    needle came off with hardly any effort at all. When I gently but firmly
    pushed it on again (pointing at zero) it seemed to be more tightly
    attached than it was initially. Seems to me that this wasn't the first
    time the needle had been off, so my theory that it had come off and been
    put back on in a different position may have been correct. I checked it
    against the dwell/tach meter and it's reasonably in compliance up to the
    3000 rpm limit on the dwell meter. Who knows how accurate the meter is.

    Anyway, It's another victory for Okie Engineering. If it ain't broke,
    don't fix it. If it IS broke, ya got nuthin' to lose.

    Thanks to All

    Tom
     
    tom callaway, Aug 9, 2007
    #13
  14. tom callaway

    Roadie Guest

    Sometimes we miss the obvious and simple solutions....congratulations!
     
    Roadie, Aug 9, 2007
    #14
  15. tom callaway

    James Sweet Guest

    All the cars that this tach will fit came with 4 cylinder engines.

    There is an adjustment pot in the tach as I recall, it's possible you have a
    fault though like a cracked solder joint on the circuit board, unless
    someone twiddled with it these don't tend to go out of calibration.
     
    James Sweet, Aug 10, 2007
    #15
  16. tom callaway

    James Sweet Guest

    Why would you take a 23 year old tach to an instrument repair shop? One
    could probably buy 3 or 4 working ones for the cost of having one repaired.
     
    James Sweet, Aug 10, 2007
    #16
  17. tom callaway

    James Sweet Guest


    There was one available, it may even be the same guage. Some Diesel cars
    used a mechanical cable driven tach, but it was not uncommon for there to be
    a magnetic pickup or similar electrical device to provide a tach signal from
    the engine. Unfortunately I'm not familiar with these motors, I've only ever
    seen two of them and they were both in 700 series cars, which both did have
    tachometers.
     
    James Sweet, Aug 10, 2007
    #17
  18. dont know about your tacho but if its like my wifes speedo needle it came
    off easy and now reads 5 klm faster than the car is actually going with no
    more tickets .Some like to nudge the limit some like to shove the limit .
     
    John Robertson, Aug 10, 2007
    #18
  19. tom callaway

    jch Guest

    _____
    Yes, a 240D tach was/is available. I installed one on a 1984 240 diesel
    wagon. Its signal comes from the alternator. It is NOT the same tach
    as the one for the 4 cyl petrol engine. One has to run the signal line
    as part of the installation process.
     
    jch, Aug 10, 2007
    #19
  20. Yes, a 240D tach was/is available. I installed one on a 1984 240 diesel
    Great! Thank you for that information :)
    I looked at my alternator and found that it is at BOSCH (don't know if you
    use them in the U.S.). It has an unused output that is signed "W". Could
    that be for the tach-signal maybe...?
     
    Jakob Griffel, Aug 11, 2007
    #20
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