91 240 rear gears

Discussion in 'Volvo 240' started by jacktheboy, Jan 6, 2008.

  1. jacktheboy

    jacktheboy Guest

    Slight muffled clunk heard infrequently, 3-4 seconds after shifting
    into 1st and 2nd, from what seamed to be drivers side rear.
    Recently put in reverse and went about 6 inches. Could drive
    forward but reverse would lock up at the same 6 inches. Could go
    forward but wound up against a wall.
    Jacked up drivers rear wheel rotated forward freely . Would lock up
    on 1/4 of a tire rotation in reverse. Lowered and rolled back 6
    inches ,raised and lowered then got tire to spin backward several
    rotations. Lowered rolled back 3 feet, locked up. Jacked spun and
    lowered. Rolled back clear of wall, put in gear drove home 70 miles
    without incident. Parked and started driving my 850.
    Got back to 240, put in reverse no problem.
    Put up on stands removed rear plug and drained gear oil. Oil looked
    clear, but magnet had about 1/8 inch of metal sludge and some small
    metal splinters.
    I can get a rear for $250 from a junk 91 and do a whole swap, but
    it's 0 degrees here, I do not have the time, and I would have to
    change all the bushings, springs, shocks, stabilizer bar if I had it
    all apart, and I can not afford that now especially if I have to buy
    the rear.
    I could get the rear and swap the gears but I'm not anxious to fool
    with pinions and shims and axles, and will it howl when I'm done.
    I could get the rear and see if the dealer would put it in, but that
    might be the cost of all the other upgrades I would like to do. (when
    it's warmer)
    Anyway, any posts anywhere of a rear gear swap, or rear end swap.
    Can I use a 740 rear, or the gears from a 740 or any other model.
    The Bentley Manual says I have to feeler gauge the speedo pickup in
    the housing, but not much about a removal and replacement of the
    gears themselves, except that you should leave it to the Pro's
    Thanks
    Ray
     
    jacktheboy, Jan 6, 2008
    #1
  2. jacktheboy

    James Sweet Guest

    I would just swap the axle, it's easier than changing out internal parts.

    $250? Jeez, where are you? Pull A Part here wants $50 for the whole
    assembly.
     
    James Sweet, Jan 7, 2008
    #2
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