adding a tach tot eh 240.. Wiring? Clock?

Discussion in 'Volvo 240' started by Randy G., Aug 14, 2005.

  1. Randy G.

    Randy G. Guest

    I have received the large tachometer to replace the factory large
    clock on the 240 (and the small clock to go tot eh right of the
    cluster). Can someone help me with the wiring. The back of the tach
    has male spade connectors as shown here:




    | |
    [?] +58 | | -31 <--- {ground, -12]

    ____
    +30 <--- [+12v, hot, unswitched]




    1 <--- [low voltage switched, to coil]
    | |
    | |




    From what I gather, a single lead should be connected to one of the
    "1" terminals- it should be a red and white wire. I think I found
    that.

    Bracketed info above is mine from what I could decipher from the
    diagram in the manual. But if someone has the color codes of the wires
    that go to these terminals, where the connectors are, and what they
    look like, or any other information leading to th arrest and
    connection of said suspects, it would be appreciated.

    Also, how would the aux clock then be wired? It came with a short,
    three wire harness with a three-connector bakelite plug a tthe end of
    it.







    Randy "" G.
    http://www.EspressoMyEspresso.com


    __ __
    Randy & \ \/ /alerie's
    \__/olvos
    '90 245 Estate - '93 965 Estate
    "Shelby" & "Kate"
     
    Randy G., Aug 14, 2005
    #1
  2. Randy G.

    James Sweet Guest


    There's a wire back there that plugs into the single spade, I think it is
    red & white. The small clock plugs into a connector on the back of the tach
    using that 3 wire cable.
     
    James Sweet, Aug 14, 2005
    #2
  3. Randy G.

    Randy G. Guest

    So the original cable that WAS connected to the original clock is no
    longer used? That explains EVERYTHING! Thank you!!!!!



    __ __
    Randy & \ \/ /alerie's
    \__/olvos
    '90 245 Estate - '93 965 Estate
    "Shelby" & "Kate"
     
    Randy G., Aug 14, 2005
    #3
  4. Randy G.

    Randy G. Guest

    Since I started this thread (with no little amount of frustration as
    seen in the mis-typed subject), and for the sake of the archives, I
    will end it with this:


    When replacing the large clock with a tachometer (and possibly adding
    a small clock at the same time) the following should help you out:

    1) Disconnect the battery.

    2) Remove the instrument cluster. This will vary by year, from about
    '85 on you remove the headlight and instrument dimmer knobs (they pull
    off) and then carefully pry out the plastic bezel. Pop out the two
    blank instrument covers to the right of the cluster. You will see the
    4 screws, two to each side. These are all that hold the cluster in
    place. make note of the position of the metal bracket on the left, and
    disconnect the wires for the rear fog lamp switch.

    3) Pull the cluster forward and disconnect all the wires on the back.
    They only go back one way and generally in one place, so don't worry
    to much.

    4) Disconnect speedometer cable. For cars without speedometer cables,
    take care when removing the electronic, 3-wire lead to the
    speedometer. It is held in place with a retainer clip (white plastic).
    Pull the clip backwards (if it is still in place) and then pull the
    connector off.

    5) With the instrument assembly out of the dash, turn it over in your
    lap and remove the screws holding the clock in place and pull clock
    out. It is a tight fit so CAREFULLY prying with a small screwdriver
    and pressing the clock set button from the front may help. DO NOT
    DAMAGE THE CIRCUIT BOARD!

    6) Put the clock-set plug in place. The small end (without the rubber
    washer) goes into the clear plastic face of the cluster from inside
    the cluster.

    7) Insert the tach being sure that the set hole plug is in place and
    use the screws that held the original clock to hold the tach. DO NOT
    over-tighten.

    8) If you also received a small clock, place the three rubber
    retainers into the slots in one of the two blank instrument openings
    to the right of the instrument cluster. The ratchety face points
    inwards, into the hole.

    9) Thread the clock's cable into the chosen instrument hole, then
    insert the clock, engaging the tab at the bottom of the clock in the
    little slot in the dash.

    10) Replace the instruments and reconnect them. In the cluster of
    wires that were connected to the instruments there is a white wire
    with red stripes. This connects to either of the two spade terminals
    on the bottom of the tach (marked "1" in the plastic on the back of
    the tach). The cable that came with your little clock connects to the
    three spade terminals on the back of the tachometer. The cable for the
    original clock is no longer used and can be tie wrapped under the
    dash, out of the way if you wish. replace all the other wires and
    connectors on the back of the cluster (note that the yellow and the
    yellow-white wires have different sized connectors and only go back
    from whence they came). Be sure to fully seat them, but do not force
    them! Use care when reconnecting the electronic speedometer wires and
    replace the retainer.

    11) The rest of the assembly is in reverse order of removal.


    __ __
    Randy & \ \/ /alerie's
    \__/olvos
    '90 245 Estate - '93 965 Estate
    "Shelby" & "Kate"
     
    Randy G., Aug 14, 2005
    #4
  5. Randy G.

    James Sweet Guest


    There's a cable attached to the original clock? On the cars I've dealt with
    the clock has been powered from the cluster circuit board.
     
    James Sweet, Aug 14, 2005
    #5
  6. Randy G.

    Randy G. Guest

    I have nothing to which to compare, but, the original clock had two
    intergral wires, a brown and a black, that jumpered from the clock to
    the clock (for lack of a better explanation). There was another
    connector- a 4 wire plastic with 4 female spade clips in it. It
    connected to the top area of the back of the clock as shown in the
    previous post of mine in this thread. FWIW- a 1990 245 DL.


    __ __
    Randy & \ \/ /alerie's
    \__/olvos
    '90 245 Estate - '93 965 Estate
    "Shelby" & "Kate"
     
    Randy G., Aug 14, 2005
    #6
  7. Randy G.

    jch Guest

    _____
    Randy,

    I confirm the installation details and the electrical connections:
    1) The large tach is powered by the cluster circuit board, and the pins
    on the back of this instrument are fed through a circuit board inside it
    2) The pins at the back of the tach are for additional instruments that
    can be mounted in the top of the dash to the right of the main cluster
    3) Pin out of the plastic connector looking at the back of the tach is
    as follows (the markings on the back of the plug in my harness is not
    relevant and appears to be incorrect):
    +30 = 12 VDC, unswitched arriving from fuse #8
    -31 = ground
    +58 = back light bulb supply from the dimmer rheostat
    1 = red/white wire to coil also marked with the digit 1 (this
    wire is usually present in 240 series Volvos even if you did not have a
    tach installed)

    My current 1981 240DL project wagon is wired exactly as above. The
    wiring diagram in the Haynes manual corresponds as well. In my 1989
    240DL sedan, i added a small tach and later, a small voltage indicator.
    I had to tap into the green and black wires for the back lighting and
    ground. I obtained the sense voltage from the electrical connector on
    the left fender (by the headlight switch) via a small fuse and a new
    wire. The voltmeter draws about 25 mA of current and is always "ON".
    This is a better location for the voltage reading, not one of the fuses
    in the fuse block.

    Regards / John
     
    jch, Aug 14, 2005
    #7
  8. Randy G.

    James Sweet Guest


    Volvo made some interesting changes to the 240 in the early 90s, I haven't
    delved too deep into one that new so I'm not certain what all they did but
    that must be one of them.
     
    James Sweet, Aug 15, 2005
    #8
  9. Randy G.

    constablet

    Joined:
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    Wow- thanks. I had a half hour before work yesterday morning... spent ten minutes reading this, and twenty breaking back into my dash and wiring the gauges up - absolute success, thank you so much!
     
    constablet, Dec 22, 2011
    #9
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