boost control switch 940 B200FT

Discussion in 'Volvo 940' started by Clive Napier, Jan 11, 2006.

  1. Clive Napier

    Clive Napier Guest

    Hi, Can anyone help? I have increased the boost on my
    volvo from 7.5psi to about 12.5psi using a bleed valve
    on the wastegate pipe.
    On full throtle acceleration in 1st and 2nd I sometimes
    get a kick it's like
    taking your foot out and then back on the throtle.
    I understand that there is a boost control switch/valve
    that shuts down the fuel pump if the boost is too high.
    The curcuit diagram shows it but the question is WHERE is it?
    Some have said that it is near the pedals teed off the boost
    guage pipe, mine isn't. Does anyone know where it could be?
    This mod makes the 940 a prety quick car!!

    Clive.
     
    Clive Napier, Jan 11, 2006
    #1
  2. Clive Napier

    M-gineering Guest

    Not vrry quick for long: this probably isn't fuelstarvation but detonation
     
    M-gineering, Jan 11, 2006
    #2
  3. Clive Napier

    Timewarp Guest

    No, the engine will take 20psi. It is definatly fuel cut off.

    The switch/valve is documented but I just can't find it's
    location.

    Clive.
     
    Timewarp, Jan 11, 2006
    #3
  4. Clive Napier

    Boris Mohar Guest

    Try asking on
    www.turbobricks.com
    http://forums.turbobricks.com/



    Regards,

    Boris Mohar

    Got Knock? - see:
    Viatrack Printed Circuit Designs (among other things) http://www.viatrack.ca

    void _-void-_ in the obvious place
     
    Boris Mohar, Jan 11, 2006
    #4
  5. Clive Napier

    Rusty Guest

    I second that. The B230FT engine will NOT take 20 psi for more than a few
    moments, and in any case you need some safety precautions in place before
    you go upping boost, like an AF meter and accurate boost gauge. You may be
    hitting fuel cut off, but more likely you are experiencing compressor surge.

    There is alot to know.

    Learn the flow map for your particular turbo, and keep within it's
    parameters when you are considering a G Valve or bleed to raise boost. Go to
    T-Bricks and begin to learn how to safely raise boost, or you will be
    learning all about rebuilding detonated engines shortly.

    RS



    "Boris Mohar"
     
    Rusty, Jan 11, 2006
    #5
  6. Clive Napier

    Timewarp Guest

    Sorry your not listening. B200FT. With squirters.

    It's probably the stongest engine Volvo built.

    Iv'e a lot of experience with tuning engines.
    I was runnerup in the national drag racing championships twice.
    I built the engine up from 230hp to 600hp relyably.

    But that was old technology. no knock sensors or oxygen sensors.

    I just wanted to know where the boost control switch was located
    on the car.

    Regards, Clive.
     
    Timewarp, Jan 11, 2006
    #6
  7. Clive.....what you are lookin' for may be
    electronic or "in the chip"......you may need to
    up grade or change your chip settings on the
    940t....call ipd and chat w/them.....they can give
    you a 2nd opinion.....or...try www.turbobricks.com
    and look for a thread on boosting the 940...lots of folks
    will help over there...good luck !!
     
    ~^ beancounter ~^, Jan 11, 2006
    #7
  8. Rusty - can you describe what compressor surge feels like or what would
    bring it on? I have exactly the same symptoms on a '99 V70R AWD that
    *is* running at 20psi boost with an IPD exhaust and ECU. It's a strange
    feeling.

    -K
     
    Kelsey Cummings, Jan 12, 2006
    #8
  9. Clive Napier

    Boris Mohar Guest

    Boris Mohar, Jan 12, 2006
    #9
  10. Clive Napier

    Rusty Guest

    The control switch is behind the drivers knee panel, under the steering
    wheel. But, there may not be a switch there at all. Some models didn't
    include it, so in that case, it is probably surge. Check Turbo bricks for
    specific models. If there IS a switch there, you can carefully dig out the
    glue, and re-adjust the screw to cut off later, but...take care.

    RS
     
    Rusty, Jan 12, 2006
    #10
  11. Clive Napier

    Rusty Guest

    Surge happens when the compressor forces more air into it's turbine side
    than the turbine is capable of handling. For instance if you turn up the
    boost via a bleed or G Valve, and are asking for 16 hypothetical lbs from a
    turbo that can really only handle 12 psi, the compressor will be forcing
    more into the turbine side (or surging) than that turbine can handle. The
    effect is that the car seems to be stalling, or briefly lurching. It can
    repeat a few times in quick succession. If you can get a hold of a
    compressor map for your specific turbo, you can see what the safe and
    reliable PSI range for your turbo is. You may be able to get 20 lbs right
    now, but if you are running out of fuel, or getting compressor surge, it
    might be time to turn it down a bit before you melt a piston, or get a
    bigger turbo.

    It's a rare b230ft that will reliably run 20 psi all day without some fairly
    hefty mods, although I know guys who run around 18 without heavy mods. It's
    do-able for sure, there are crazy Swedes who get 700 hp, setting it up as a
    drag motor. But get ready for some serious $$ if you want to extract that
    kind of power from a 4cyl Volvo block.

    I have no knowledge of a B200 engine. To be honest, I never heard of that
    engine before tonight, and thought is was a typo. I continue to learn.

    RS
     
    Rusty, Jan 12, 2006
    #11
  12. Clive Napier

    Mike F Guest

    I think you have fuel system LH 2.4, which has the overboost function
    built into the ECU program. The ECU compares signals from the air mass
    meter and compares it to engine RPM. If it "thinks" there's too much
    air going in, it turns the fuel pump relay off. Other fuel systems have
    the pressure switch you're seeking.

    --
    Mike F.
    Thornhill (near Toronto), Ont.

    Replace tt with t (twice!) and remove parentheses to email me directly.
    (But I check the newsgroup more often than this email address.)
     
    Mike F, Jan 12, 2006
    #12
  13. Thanks - that make sense. I talked to IPD about it a little while ago
    and Scott reassured me that 18-20psi is fine on the 99 R motors. Seems
    like it's pushing the edge though - especially with the crappy CA gas
    that I have to burn.
    Same here.

    -K
     
    Kelsey Cummings, Jan 12, 2006
    #13
  14. I have discovered (for my self and my driving style)
    18-22 psi is just too much power for my 1993 940t...
    the rear tyres always break loose, and the car is fast
    .... so fast, I didn't feel very safe drivin' it like that...
    all the time ... I would not let other folks drive the car, as
    you had to "know what you are doin'" to keep it under control
    and out of "dicy situations".....so, I turned down the boost to
    a more confortable setting...I think I hit 8-12 now...It seems
    nice, smooth, and strong....my only weak point is/was
    the tranny......a buddie of mine who is tweeking his 93 940t
    in a "big way" put in a bmw tranny w/some upgraded plates
    and clutches...he told me it works like a dream...smooth, and
    no blow ups w/all the extra torque and power.....the b230's are
    a great platform to build up on...that's for sure......(imho)
     
    ~^ beancounter ~^, Jan 12, 2006
    #14
  15. Clive Napier

    Timewarp Guest

    I've got my head round this now.

    I will try a few things and let the group know what happens.


    Mant thanks all.

    Clive.
     
    Timewarp, Jan 12, 2006
    #15
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