Help: Fuel leak under the tank of my '95 940 nonturbo

Discussion in 'Volvo 940' started by Don B., Apr 22, 2006.

  1. Don B.

    Don B. Guest

    This morning as I went out to the garage I smelled gas. I looked under the car
    and found a puddle had formed from a leak coming somewhere from the front of the
    tank. As far as I can tell the gas is flowing
    from an area I can't see and forming a drip from the left hand retainer strap to
    the tank.

    Has anyone had anythng like this? Any ideas. I checked swedishbrick.com and
    didn't find anything
    really helpful.

    Thanks
    Don
     
    Don B., Apr 22, 2006
    #1
  2. Don B.

    Don B. Guest

    This morning as I went out to the garage I smelled gas. I looked under the car
    Problem found!

    The fuel tank has a crack in it!
    It's right in the front where it rests against the frame.

    Anyone had this happen and if so what did you do about it?
    I'll start looking for a replacement tank but, I don't think I'm going to like
    what I find.
     
    Don B., Apr 23, 2006
    #2
  3. Sorry to hear it! I do know it is not practical to weld a fuel tank - an
    acquaintance found out the flammable vapors persist even after repeated
    flushes with soapy water. After a quick "pop" the tank was much more
    spherical.

    The tank should be available enough in wrecking yards. Buy a new seal for
    the connection to the filler neck, though, and replace any of those hoses
    that are getting brittle. All the connections to the tank should be at the
    plate that holds the sender and in-tank pump.

    Mike
     
    Michael Pardee, Apr 23, 2006
    #3
  4. Don B.

    Don B. Guest

    Thanks Mike
    The tank is plastic so welding is out. I actually formed a piece of aluminum
    sheet
    to the contours of the tank and used a product called JB Weld (basically epoxy)
    to attach it.. We'll see how it works.

    Replacement is the ideal but I need the car bright and early tomorrow morning.
    Something tells me it's going to take a while to find exactly the tank I need in
    my area.

    don
     
    Don B., Apr 23, 2006
    #4
  5. My one experience with JB weld and gasoline is that it lasted a few days. I
    also tested an epoxy that I got at a hobby store and claimed to be gasoline
    proof, but it didn't do any better.

    Mike
     
    Michael Pardee, Apr 23, 2006
    #5
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